How to Sew Round Ends: Wood Pellet Grill Chimney Cover

X-HT-300228

This is a companion blog to our "How to Make a Grill Cover for a Wood Pellet Grill" blog (#300227XHT). You'll want to read that blog first and watch that video before this one. If your pellet grill has a chimney, you'll need to sew a separate piece of tubular material to cover the chimney that you can then sew to the main grill cover. We created a square base on our tubular chimney cover so that it could easily be sewn to the main chimney cover.
Video Chapters:
  • Cutting & Sewing Tubular Body – 0:27 min.
  • Creating Circular Top & Sewing to Body – 2:38 min.
  • Creating Base – 7:59 min.
  • Sewing Base to Cover – 16:38 min.
  • Materials List – 20:34 min.
Materials List:
  • Seamstick 3/8" Basting Tape for Canvas (50 yds.) – #129
  • Odyssey® Taupe 64" Fabric – #120416
  • Tex 70 Linen UV Bonded Polyester Thread 4 oz. (1,350 yds.) – #106144
Tools List:
  • Gingher® Scissors Right Hand Lightweight 8" – #101017
  • Tape Measure 120" – #102986
  • Chalk Pencil Cartridge Set – #121669
  • Sailrite® Canvas Patterning Ruler – #107040
  • Comfort Grip Rotary Cutter 60mm – #965511
  • Sailrite® Self Healing Double-Sided Cutting Mat 24" x 36" – #123113
  • Sailrite® Clear Acrylic Ruler 6" x 24" – #102400
  • Sailrite® Ultrafeed® LS Walking Foot Sewing Machine (110V) – #311502
  • Scratch Awl Yellow – #235411
How to Sew Round Ends Wood Pellet Grill Chimney Cover 2

In this quick how-to video, we’ll show you how to measure the chimney and calculate how much fabric you’ll need. We even show you a handy trick for sewing a semi-flat felled seam on a tubular piece of material for a professional look. Other sewing techniques include how to sew a round piece of fabric to the top of a tubular body, and how to remove a circle from the square base to fit the tubular piece. We’ll walk you through calculating your seam allowances for each piece of fabric needed for this chimney cover project.

Have you ever sewn a round end to a tubular piece of fabric? Do you have any tips or tricks you’ve discovered from your own sewing adventures? Leave a comment below!